Goodbye to batteries

If a machine in a factory goes on strike, it could be for any of a thousand reasons. Self-sufficient sensors that provide their own power supply will soon make these machines more robust.

When a factory machine breaks down, it’s hard to know what to do. Production often comes to a standstill until the error has finally been pinpointed – and that can take hours. The causes are legion; in many cases it is all due to a single interrupted contact. Consequently, many manufacturers have long been hoping for a technology that will work without vulnerable power and data cables. The idea is basically feasible, using small devices that harvest energy from their surroundings and provide their own power supply rather like a solar calculator. Experts speak of energy self-sufficient sensor-actuator systems. These high-tech components normally consist of a sensor, a processor and a radio module. They measure position, force or temperature and transmit the data instantaneously by radio. In this way, vital machine data reach the control center without using cables at all. Is the machine overheating? Is the drive shaft wearing out?

So far, however, there are hardly any off-the-shelf solutions with their own energy supply.